
CleanTop® II improves upon the first spill-proof
optical top design, patented by
TMC in the 1980s. The new process yields a cleaner, more precise,
and more corrosion-resistant set of tapped holes.
Perhaps no single characteristic of
an optical top is as crucial as its structural damping. TMC’s R&D Department
is constantly evaluating new techniques and materials to maximize
structural damping performance. We are now able to offer new,
improved levels of performance and added flexibility in specifying
a TMC top.
Radius corners and non-magnetic tops
are among the other improvements and additions to our product
line.
TMC’s CleanTop II Optical Top is
the latest and best method yet for providing a spill-proof optical top
with unmatched structural performance. CleanTop® II is now
a standard feature of all TMC optical tops. Conventional open
core tops are no longer made by TMC.
Our innovative CleanTop was the first
spill-proof optical top. Its patented design involved capacitance
discharge welding a one-inch-long stainless steel or plated steel
cup under each drilled hole prior to thread tapping. The key
elements of the patent are
that the cups are individual and non-load bearing.
CleanTop® II improves on the original
CleanTop design. Individual CleanTop®
II cups are epoxy-bonded, not welded,
under each tapped hole after it is tapped and cleaned. Cups are
made from chemically resistant nylon 6, and stainless steel (304
alloy) cups are also available as as option. Holes are now tapped
and countersunk prior to adding the cups to allow the machined
top sheet to be thoroughly cleaned with open, rather than blind,
holes prior to bonding. The top plate is processed through a
custom TMC industrial cleaning center where a high pressure,
high temperature cleaning solution is forced through each threaded
hole, completely clearing any machining or tapping debris. Several
rinse and dry cycles ensure an essentially “sterilized” top
surface prior to bonding the cups.
CleanTop® II represents another innovation
in TMC’s long optical top tradition of industry “firsts” including:
- First spill-proof optical top(CleanTop).
- First all-steel optical top.
- First oil-free optical top.
- First honeycomb core registered to the tapped hole array.
- First lightweight breadboard with formed rather than drilled
holes.
CleanTop® II and the original CleanTop share
the following features:
- Structural construction, specifications, and integrity.
- Liquid spills on the surface are contained and cannot reach
the top’s honeycomb core.
- The core is completely clean and dry with no residual thread-cutting
oils to out-gas.
- Extremely clean tapped holes make screw insertion smooth and
simple.
- Easy retrieval of small parts dropped into the holes is assured.
- Since no penetration of the core is possible when dangerous
chemicals are used on the top’s surface, health hazards
will not occur by chemicals reaching the core unnoticed.
General Chemical Resistance of Nylon
6 and Stainless Steel 304 Alloy
Cups (optional)
| |
Nylon
6 |
304
Stainless Steel |
|
| Aromatic Solvents |
Excellent |
Excellent |
| Aliphatic Solvents |
Excellent |
Excellent |
| Hydrocarbons |
Excellent |
Excellent |
| Gasoline & Oils |
Excellent |
Excellent |
| Refrigerants |
Excellent |
Excellent |
|
| Chlorinated
Solvents |
Fair |
Excellent |
|
| Weak Acids |
Good |
Excellent |
|
| Strong Acids |
Attacked |
Excellent |
|
| Weak Alkalines |
Excellent |
Excellent |
|
| Strong Alkalines |
Good |
Excellent |
|
| Oxidizing Agents |
Attacked |
Excellent |
|
|