to
purchase this product, request a quote,
or for more information, contact
us
sales@techmfg.com
800-542-9725
|
Electro- Damp® is
the first commercial, active, vibration isolation system designed
specifically to increase throughput, resolution, and yield in semiconductor
manufacturing applications. The Electro-Damp II is a complete redesign
of the original system, adding modularity, digital control, feedforward,
high-force/high-clearance actuators, and multiple digital user interfaces
specifically designed for use in OEM applications such as microlithography,
inspection, and metrology tools.

Semiconductor
manufacturing tools place conflicting demands on their vibration
isolation system. In response to floor noise, the system must be
soft to effectively filter floor vibration from reaching the isolated
surface. Simultaneously, the system must be stiff in response to
stage forces such that stage motion induces minimal displacement
of the isolated surface and settles rapidly.
In addition to employing inertial,
active feedback damping, Electro-Damp II uses
information feedforward to further improve
system response. Feedforward works by taking information from a
stage controller about the stage’s
position and acceleration, then processes that
data to provide force actuation to the payload,
greatly reducing stage-induced payload motion.
The system can read the feedforward information digitally, as bipolar
analog signals, or by reading the output of quadrature encoders.
The DC-2000 Digital Controller can also automatically adjust the
parameters required by feedforward using a stage test pattern. This
makes setup on initial installations, or after changes to the payload,
quick and easy.

Electro-Damp
II’s modularity
allows the system to be used with electronic
servo valves alone (for heavy, low-acceleration
applications like CMMs), with electromagnetic
actuation only (for lighter stages which use
high rates of acceleration), or a combination
of both for the most demanding applications.

The Ultratech Saturn Spectrum
300e2 (above) combines TMC's Electro-Damp® II Active
Pneumatic Vibration Damping System with
TMC’s ability to
design and manufacture complex steel frames.
Photo courtesy of Ultratech. |
General Specifications (may vary depending on configuration)
| Settling time: |
| |
(10:1 reduction ) |
0.2 sec* |
| |
Active degrees-of-freedom |
6 |
| |
Height control accuracy |
<10 microns at sensors |
| DC-2000
digital controller |
| |
Analog inputs/outputs |
16 channels (16/14 bit) |
| |
Digital inputs/outputs |
16 each |
| |
Sampling rate |
6.5 KHz nominal |
| |
Front panel |
Two-line LCD with soft menu keys
BNC input and output for signal monitoring
Two RS-232 communication ports (second port on rear)
Tri-color system status lamp |
| |
Physical |
Single RETMA rack unit
height x 15 in. deep |
| |
Power |
90-240 VAC, 50-60 Hz, 100W max. |
| |
Other |
Power connector for support of external devices |
| Linear actuators (horizontal
and vertical): |
| |
DC resistance |
5.0 Ohms |
| |
Force constant |
7.5 lb/Amp. |
| |
Max continuous force |
20 lb. |
| |
Peak force (@10A) |
75 lb. |
| |
Electrical time const. |
2.5 msec. |
| |
Stoke |
0.25 in. |
| |
Transverse clearance |
0.110 in. |
| |
Stray field |
<1Gauss @ 2 in. |
| |
Dimensions |
6.5 in.(h) x 2.3 in.(w) x 7.0 in.(d) |
| Power amplifier: |
| |
Channels |
8, 10A max peak current/channel |
| |
Type |
PWM with RF output filtering |
| |
Power |
700W (total, all channels) |
| |
Cooling |
Forced air |
| |
Protection |
Manual circuit breaker |
| |
Operation |
Remote or manual enable |
| |
Dimensions |
3 RETMA rack unit height x 15 in.
deep |
| Valving (active only): |
| |
Valve type |
Proportional E/P servo valve |
| |
Max flow rate |
12 scfm |
| |
Air consumption |
<20 scfh (no stage motion) |
| |
-3 dB response |
3 Hz |
| Height control sensors: |
| |
Type |
Non-contacting inductive (eddy current) |
| |
Electronic configuration |
two-wire NAMUR, 30 mm diameter |
| |
Range |
15 mm nominal |
| |
Resolution |
< 1 micron |
| Passive pneumatic mount: |
| |
Max. capacity |
1,000 lb. (@ 80 psi) |
| |
Damping (10:1) |
MaxDamp® design, < 3 sec |
| |
Other capacities available |
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| |
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* This settling time reduction is based
on a 10x reduction in the disturbance amplitude from the feedforward
control and MaxDamp isolators. The actual “ring-down” is
not affected by the feedforward technique. |
| |
Contact TMC for more information.
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