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SPACER  
March 13, 2010
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Electro-Damp® II
Active Vibration Cancellation System     
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Electrodamp II
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U.S. Patent No.4,796,873
 

Features
Six degrees-of-freedom active vibration damping system
 
Non-contacting electronic height control
 
Digital controller
 
Feedforward inputs correct for stage-induced payload motions
 
High-force electromagnetic actuators available separately or integrated
Benefits
 
Reduced payload motion and settling time for stage-induced motion
 
Higher throughput, resolution and yield
 
Modular design allows user ro specify a complete unit or components for ease of OEM integration
 
Automatic tuning of feedforward parameters for reduced setup
     
     
     
     
     
     
     
     
     

Electro- Damp® is the first commercial, active, vibration isolation system designed specifically to increase throughput, resolution, and yield in semiconductor manufacturing applications. The Electro-Damp II is a complete redesign of the original system, adding modularity, digital control, feedforward, high-force/high-clearance actuators, and multiple digital user interfaces specifically designed for use in OEM applications such as microlithography, inspection, and metrology tools.

Electrodamp II

Semiconductor manufacturing tools place conflicting demands on their vibration isolation system. In response to floor noise, the system must be soft to effectively filter floor vibration from reaching the isolated surface. Simultaneously, the system must be stiff in response to stage forces such that stage motion induces minimal displacement of the isolated surface and settles rapidly.

In addition to employing inertial, active feedback damping, Electro-Damp II uses information feedforward to further improve system response. Feedforward works by taking information from a stage controller about the stage’s position and acceleration, then processes that data to provide force actuation to the payload, greatly reducing stage-induced payload motion. The system can read the feedforward information digitally, as bipolar analog signals, or by reading the output of quadrature encoders. The DC-2000 Digital Controller can also automatically adjust the parameters required by feedforward using a stage test pattern. This makes setup on initial installations, or after changes to the payload, quick and easy.

ElectroDamp II

Electro-Damp II’s modularity allows the system to be used with electronic servo valves alone (for heavy, low-acceleration applications like CMMs), with electromagnetic actuation only (for lighter stages which use high rates of acceleration), or a combination of both for the most demanding applications.

TMC Staciså 3000 in UltraTech's Stepper

The Ultratech Saturn Spectrum 300e2 (above) combines TMC's Electro-Damp® II Active Pneumatic Vibration Damping System with TMC’s ability to design and manufacture complex steel frames.

Photo courtesy of Ultratech.


General Specifications (may vary depending on configuration)


 Settling time:
   (10:1 reduction )  0.2 sec*
   Active degrees-of-freedom  6
   Height control accuracy  <10 microns at sensors
DC-2000 digital controller
   Analog inputs/outputs 16 channels (16/14 bit)
   Digital inputs/outputs 16 each
   Sampling rate  6.5 KHz nominal
   Front panel  Two-line LCD with soft menu keys
 BNC input and output for signal monitoring

 Two RS-232 communication ports (second port on rear)
 Tri-color system status lamp
   Physical Single RETMA rack unit
 height x 15 in. deep
   Power  90-240 VAC, 50-60 Hz, 100W max.
   Other  Power connector for support of external devices
 Linear actuators (horizontal and vertical):
   DC resistance  5.0 Ohms
   Force constant  7.5 lb/Amp.
   Max continuous force  20 lb.
   Peak force (@10A)  75 lb.
   Electrical time const.  2.5 msec.
   Stoke  0.25 in.
   Transverse clearance  0.110 in.
   Stray field  <1Gauss @ 2 in.
   Dimensions  6.5 in.(h) x 2.3 in.(w) x 7.0 in.(d)

 Power amplifier:
   Channels  8, 10A max peak current/channel
   Type  PWM with RF output filtering
   Power  700W (total, all channels)
   Cooling  Forced air
   Protection  Manual circuit breaker
   Operation  Remote or manual enable
   Dimensions  3 RETMA rack unit  height x 15 in. deep
Valving (active only):
   Valve type  Proportional E/P servo valve
   Max flow rate  12 scfm
   Air consumption  <20 scfh (no stage motion)
   -3 dB response  3 Hz
Height control sensors:
   Type  Non-contacting inductive (eddy current)
   Electronic configuration  two-wire NAMUR, 30 mm diameter
   Range  15 mm nominal
   Resolution  < 1 micron
Passive pneumatic mount:
   Max. capacity 1,000 lb. (@ 80 psi)
   Damping (10:1) MaxDamp® design, < 3 sec
   Other capacities available  
     
  * This settling time reduction is based on a 10x reduction in the disturbance amplitude from the feedforward control and MaxDamp isolators. The actual “ring-down” is not affected by the feedforward technique.
 

Contact TMC for more information.

 
 
 
 
 
 
 
 
 
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