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The National Ignition Facility and TMC Team
Up Again.
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In
2000, Lawrence Livermore National Labs came to TMC with a daunting
task: manufacture504 eight-foot optical tops for its National Ignition
Facility (NIF) Preamplifier Beam Transport System (PABST). Not
only was this perhaps the largest order ever for optical tops,
but the tops had to be technically flawless, meet stringent cleanliness,
rigidity, and flatness specifications, be cost-effective, and be
delivered quickly. TMC met the challenge.
Because of the overwhelming success of the earlier
phase of the project, NIF has again chosen TMC for the project’s
next major phase: design and build the Preamplifier Module (PAM)
optical tops and housings.
TMC
will design and build a complex, 15-foot-long, “T”-shaped,
coupled optical table system with an integrated stainless steel
housing to control acoustic noise, drafts, dust, and electromagnetic
interference. This optical table structure will support the PAM
optics. PAM has a total of 48 units that receive a “seed-type” pulse
from the Master Oscillator Room and perform certain amplifier functions.
The 20-joule output from each PAM goes into ISP, which is a pulse-shaping
function.
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Above, in 2000, TMC was awarded a contract for
over 500 eight-ft long CleanTop® Optical Tops to support optics
in the PABST Assemblies, part of the National Ignition Facility.
This was likely the largest single order for Optical Tops ever successfully
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In
the project’s earlier phase, TMC optical tops were used to
support the optics in the PABST. The PABST splits the PAM beams
into four equal beams, creating a total of 192 18-inch-diameter
beams. These pulses then enter the Main Laser Bay where they undergo
multiple pass amplifications in the slab laser amplifiers before
passing on to the target chamber.
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View of upper portion of target
chamber with beam tubes
penetrating through the ceiling.
(Photo courtesy of Lawrence Livermore National
Labs)
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TechCast™ is an ultra-high-stiffness
platform created specifically for scanners and other fab equipment.
The platform combines TMC's proprietary laminated steel plate
construction with a high-strength, resin-aggregate core.
Features:
- Modular design. Can be combined with
a variety of TMC stands to accommodate
any floor height
- Pre-engineered in close cooperation with
equipment manufacturers to ensure spec
compliance and utility compatibility
- Engineering support. Simply specify the
tool, floor height and sub-floor type.
We do the rest.
- Support stands compatible with a variety
of floor heights, sub-floor geometries and “pop-out” patterns
- Cleanroom-compatible construction
- Precision manufacturing method assures
a much flatter surface than concrete.
- Part of the TMC Quiet Island® family
of products
Benefits:
- Cleaner construction than concrete,
all stainless steel exterior. Top may be drilled and tapped.
- Easier and less expensive to install
than concrete
- Support stand system does not “block-out” complete
tool footprint.
- Portable, may be moved as fab requirements
change
- Lower cost of ownership (reusable components)
TechCast™ is custom designed to meet
tool and site requirements and is guaranteed to
meet commercial scanner floor stiffness specifications
(upon review of site-specific
floor data). In fact, the platforms are designed
to exceed the stiffness of the fab floor towhich
they are typically mounted.

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LEGEND |
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Actual
measured TMC TechCast scanner platform in a semiconductor fab. |
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Minimum/maximum envelope
of current commercial scanner floor stiffness specifications
as a function of frequency. This is based on TMC’s
understanding of the manufacturers’ specifications
as of December 2003. TMC is not responsible for the accuracy
of, |
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TMC’s integrated steel and stainless steel
acoustic enclosures are custom designed to provide maximum attenuation
for precision instruments such as SPMs, microscopes, interferometers,
and other metrology tools that are most sensitive in the low frequency
range of 5 to 50 Hz.
Features:
- stainless steel or powder-coated steel finish
- acoustic attenuation up to 40 dB
- fully integrated with our active or passive
vibration isolators
- incorporates structural base frames, TMC CleanTop® breadboards
and isolators, RETMA racks, and other structural elements
- optional features: hinged panels, glass windows,
electrical grounding, and casters
- custom designed for OEM applications
- Finite Element Analysis (FEA) capability
For more information click here.
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Surface Optics Corporation
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It didn’t have top billing in the film, but TMC’s 78
Series Breadboard played an important role in stabilizing the equipment
that created the realistic appearance of the virtual actors’ clothing
in The Matrix Reloaded.
Visual effects company ESC Entertainment had to deliver fully
computer-generated “copies” of the principal actors
for many scenes that are inter-cut with live-action footage.
ESC turned to Surface Optics Corporation for use of a bidirectional
reflectometer to measure the bidirectional reflectance distribution
function (BRDF) of samples of the actor’s clothing, such as
Agent Smith’s shirt and Neo’s cassock. The SOC-200 Reflectometer,
which is mounted to TMC’s 78 Series Breadboard, is used to
design the paints of Stealth aircraft so they absorb and reflect
light waves in the “wrong” direction, making them invisible
to radar. When used to capture the pits and shadows of cloth, it
generated virtual material indistinguishable from the real thing.
The stiff, highly damped, stainless steel breadboard controls
floor vibration and is the spine of the SOC-200’s optomechanical
system, allowing the optical components to maintain their positions
relative to each other.
For more information describing the BRDF process in detail download
a pdf at www.virtualcinematography.org/publications/acrobat/BRDF-s2003.pdf.
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to TMC customers placing online domestic orders
for Optical Tables, Breadboards and corresponding accessories through
June 30, 2004.
This promotion includes...
When you purchase...
- $2,500 in value of any of the above TMC products, you are entitled
to a
$250 credit for positioning equipment
or...
- $5,000 in value of any of the above TMC products, you are entitled
to a
$750 credit for positioning equipment or...
- $10,000 in value of any of the above TMC products, you are entitled
to a
$2,500 credit for positioning equipment
through Siskiyou
Design Instruments.
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