Winter 2004    
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SPACER
July 30, 2010
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NIF and TMC Team Up Again
.

TechCast Platforms- New from TMC

Acoustic Enclosures

The Matrix Reloaded

Special Offer Extended

 



 

The National Ignition Facility and TMC Team Up Again.

 

 

 

 

 

 

 

 

 

 

 

 

PABST / PAMIn 2000, Lawrence Livermore National Labs came to TMC with a daunting task: manufacture504 eight-foot optical tops for its National Ignition Facility (NIF) Preamplifier Beam Transport System (PABST). Not only was this perhaps the largest order ever for optical tops, but the tops had to be technically flawless, meet stringent cleanliness, rigidity, and flatness specifications, be cost-effective, and be delivered quickly. TMC met the challenge.

Because of the overwhelming success of the earlier phase of the project, NIF has again chosen TMC for the project’s next major phase: design and build the Preamplifier Module (PAM) optical tops and housings.

TMC's Installation for the National Ignition FacilityTMC will design and build a complex, 15-foot-long, “T”-shaped, coupled optical table system with an integrated stainless steel housing to control acoustic noise, drafts, dust, and electromagnetic interference. This optical table structure will support the PAM optics. PAM has a total of 48 units that receive a “seed-type” pulse from the Master Oscillator Room and perform certain amplifier functions. The 20-joule output from each PAM goes into ISP, which is a pulse-shaping function.

 

 

 
Above, in 2000, TMC was awarded a contract for over 500 eight-ft long CleanTop® Optical Tops to support optics in the PABST Assemblies, part of the National Ignition Facility. This was likely the largest single order for Optical Tops ever successfully completed.

NIF Installation from aboveIn the project’s earlier phase, TMC optical tops were used to support the optics in the PABST. The PABST splits the PAM beams into four equal beams, creating a total of 192 18-inch-diameter beams. These pulses then enter the Main Laser Bay where they undergo multiple pass amplifications in the slab laser amplifiers before passing on to the target chamber.

View of upper portion of target chamber with beam tubes
penetrating through the ceiling.
(Photo courtesy of Lawrence Livermore National Labs)

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TechCast™ Platforms – New From TMC

TechCast(TM) From TMC

TechCast™ is an ultra-high-stiffness platform created specifically for scanners and other fab equipment. The platform combines TMC's proprietary laminated steel plate construction with a high-strength, resin-aggregate core.

Features:TechCast Testing at TMC

  • Modular design. Can be combined with
    a variety of TMC stands to accommodate
    any floor height
  • Pre-engineered in close cooperation with
    equipment manufacturers to ensure spec
    compliance and utility compatibility
  • Engineering support. Simply specify the tool, floor height and sub-floor type.
    We do the rest.
  • Support stands compatible with a variety of floor heights, sub-floor geometries and “pop-out” patterns
  • Cleanroom-compatible construction
  • Precision manufacturing method assures a much flatter surface than concrete.
  • Part of the TMC Quiet Island® family of products

Benefits:

  • Cleaner construction than concrete, all stainless steel exterior. Top may be drilled and tapped.
  • Easier and less expensive to install than concrete
  • Support stand system does not “block-out” complete tool footprint.
  • Portable, may be moved as fab requirements change
  • Lower cost of ownership (reusable components)

TechCast™ is custom designed to meet tool and site requirements and is guaranteed to
meet commercial scanner floor stiffness specifications (upon review of site-specific
floor data). In fact, the platforms are designed to exceed the stiffness of the fab floor to
which they are typically mounted.

Vertical Dynamic Stiffness Chart

 
LEGEND
  Actual measured TMC TechCast scanner platform in a semiconductor fab.
 
  Minimum/maximum envelope of current commercial scanner floor stiffness specifications as a function of frequency. This is based on TMC’s understanding of the manufacturers’ specifications as of December 2003. TMC is not responsible for the accuracy of,
 
s
 

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Acoustic Enclosures and Precision Structures

Acoustic Enclosure

TMC’s integrated steel and stainless steel acoustic enclosures are custom designed to provide maximum attenuation for precision instruments such as SPMs, microscopes, interferometers, and other metrology tools that are most sensitive in the low frequency range of 5 to 50 Hz.


Features:

  • stainless steel or powder-coated steel finish
  • acoustic attenuation up to 40 dB
  • fully integrated with our active or passive vibration isolators s
  • incorporates structural base frames, TMC CleanTop® breadboards and isolators, RETMA racks, and other structural elements
  • optional features: hinged panels, glass windows, electrical grounding, and casters
  • custom designed for OEM applications
  • Finite Element Analysis (FEA) capability

For more information click here.

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The Matrix Reloaded
The Matrix Filmstrip
Surface Optics Corporation

 

 

 

 

 

 


It didn’t have top billing in the film, but TMC’s 78 Series Breadboard played an important role in stabilizing the equipment that created the realistic appearance of the virtual actors’ clothing in The Matrix Reloaded.

Visual effects company ESC Entertainment had to deliver fully computer-generated “copies” of the principal actors for many scenes that are inter-cut with live-action footage.

ESC turned to Surface Optics Corporation for use of a bidirectional reflectometer to measure the bidirectional reflectance distribution function (BRDF) of samples of the actor’s clothing, such as Agent Smith’s shirt and Neo’s cassock. The SOC-200 Reflectometer, which is mounted to TMC’s 78 Series Breadboard, is used to design the paints of Stealth aircraft so they absorb and reflect light waves in the “wrong” direction, making them invisible to radar. When used to capture the pits and shadows of cloth, it generated virtual material indistinguishable from the real thing.

The stiff, highly damped, stainless steel breadboard controls floor vibration and is the spine of the SOC-200’s optomechanical system, allowing the optical components to maintain their positions relative to each other.

For more information describing the BRDF process in detail download a pdf at www.virtualcinematography.org/publications/acrobat/BRDF-s2003.pdf.

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Siskiyou OfferSpecial Siskiyou Offer Extended...
to TMC customers placing online domestic orders for Optical Tables, Breadboards and corresponding accessories through June 30, 2004.

This promotion includes...

When you purchase...

  • $2,500 in value of any of the above TMC products, you are entitled to a
    $250 credit for positioning equipment or...
  • $5,000 in value of any of the above TMC products, you are entitled to a
    $750 credit for positioning equipment or...
  • $10,000 in value of any of the above TMC products, you are entitled to a
    $2,500 credit for positioning equipment through Siskiyou Design Instruments.

 

 
 
 
 
 
 
 
 
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